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Production Monitoring, Management and File
To further aid in the increase in production efficiency of Shima Seiki knitting machines, we offer Shima Network Solutions for networking multiple systems, data transfer, archiving, production monitoring and management, and remote data access. Using the latest in networking technology and production management software, Shima Network Solutions can be customized according to the specific needs of your factory configuration. It is thus possible to begin with an entry-level system, then perform upgrades to keep up with your growing business and production capacity.
Shima Production Report 2 (SPR2)
Production data sent from SHIMA SEIKI knitting machines connected to a factory network is collected onto a database. That data is used to monitor production conditions for each knitting machine, by displaying on a display monitor. It can also summarize the data and output reports automatically for purposes of improving the production process. Knitting machine model, gauge and machine number can be registered automatically, and network connections for knitting machines can be checked as well.
Two Versions for Different Objectives
SPR2 Basic
With SPR2 Basic, production management can be performed for up to 250 knitting machines. It can monitor the latest production conditions and output production data at the end of a workshift or at preset intervals.
SPR2 Premium
SPR2 Premium allows production management for up to 1,000 knitting machines. In addition to the functions featured in SPR2 Basic, SPR2 Premium allows summary of production data for completed periods. Such specific data as production efficiency for machine model and gauge, or variances in productivity by knitting data or workshifts can be analyzed by converting data into graphs. This version is ideal for planning improvements in productivity or evaluating the effectiveness of capital investments.
Current Shift View (Basic/Premium)
The latest status of SHIMA SEIKI knitting machines connected to a network can be monitored simultaneously. Production data is collected automatically from each knitting machine and stored in a database, so the factory manager can have continuous updates on production conditions. Efficiency rates and power -ON rates can also be displayed in chronological sequence for the entire factory or by individual machine, enabling instant checking of production progress.
Current Shift Analysis (Basic/Premium)
A variety of data can be collected automatically for the workshift under progress. Current production status can be collected and analyzed under such criteria as model, gauge and production group.
Completed Shift Analysis (Premium)
Data can be collected from the database based on various requirements for evaluating production status and operation status over a set period of time. Productivity and efficiency rates for each workshift can be evaluated not only according to model and gauge, but also according to knitting data and production groups which can be set by the user. In addition, by using the completed shift summary function, all collected data within a specified period can be analyzed easily.
Multiple User Interface (Premium)
A multiple number of users* can simultaneously access the database within a LAN-connected environment. In addition to access from within the factory, remote access from headquarters or offshore factories is possible through VNC connections.
* Maximum number of users depends upon number of machines connected, performance of host computer and other conditions.
Connectivity with Other Systems
Production data can be shared within production management systems and ERP (Enterprise Resource Planning) systems, allowing progress updates for each order as well as managing raw materials orders and delivery of products. Steady product delivery facilitates buyers to join in Supply Chain Management (SCM).
Knit Data Transfer (KDT)
Knit Data Transfer (KDT) allows the transfer of knitting data or adjustment data between SHIMA SEIKI knitting machines and design systems via a PC server.
Files can be uploaded and downloaded to and from the knitting machines connected to the server. It can also upload data to several machines that perform the same job, allowing the production manager to upload only the required data to specified machines, preventing mistakes.
From the knitting machine, the machine operator can access folders within the PC server as if accessing a floppy disk drive or USB interface. In addition, by modifying usernames and passwords individually and matching those with folders in the PC server, folders can be maintained on the server that are specialized for each machine.
