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To further aid in the increase in production efficiency of Shima Seiki knitting machines, we offer Shima Network Solutions for networking multiple systems, data transfer, archiving, production monitoring and management, and remote data access. Using the latest in networking technology and production management software, Shima Network Solutions can be customized according to the specific needs of your factory configuration. It is thus possible to begin with an entry-level system, then perform upgrades to keep up with your growing business and production capacity.
Shima Production Report 2 (SPR2) is a production management application that monitors SHIMA SEIKI knitting machines connected to a network. SPR2 can collect and save production data to a database and output reports automatically for purposes of improving the production process.
SPR2 Basic
SPR2 Basic can monitor the latest production conditions and output production data at the end of a workshift or at preset intervals. It is suited to observing, collecting and evaluating production data using a third-party production management system.
SPR2 Premium
In addition to the functions featured in SPR2 Basic, SPR2 Premium allows collection of production data for set periods. Such specific data as production efficiency for machine model and gauge during a set period, or variances in productivity by knitting data or workshifts can be analyzed by converting data into graphs. This version is ideal for planning improvements in productivity or evaluating the effectiveness of capital investments.
The latest status of SHIMA SEIKI knitting machines (up to 250 machines) connected to a network can be monitored simultaneously. Production data is retrieved automatically from each knitting machine and stored in a database, so the factory manager can have continuous updates on production conditions. Efficiency rates and power -ON rates can also be displayed in chronological sequence for the entire factory or by individual machine, enabling instant checking of production progress.
A variety of data can be collected automatically for the workshift under progress, or for specific set periods*. Current production status can be collected for such criteria as model, gauge and production group.
* Automatic output is dependent upon period set. Data cannot be collected for past periods.
Data can be collected from the database based on various requirements for evaluating production status and operation status over a set period of time. Productivity and efficiency rates for each workshift can be evaluated not only according to model and gauge, but also according to knitting data and production groups which can be set by the user. In addition, by using the summary function, all collected data can be checked easily.
A multiple number of users can simultaneously access the database, for up to 10 users** within a LAN-connected environment. In addition to access from within the factory, remote access from headquarters or offshore factories is possible through VNC connections.
** Premium Version includes one user license standard. Additional licenses available for a fee.
Production data can be shared within production management systems and ERP (Enterprise Resource Planning) systems, allowing progress updates for each order as well as managing raw materials orders and delivery of products. Steady product delivery facilitates buyers to join in Supply Chain Management (SCM).
Knit Data Transfer (KDT) allows the transfer of knitting data or adjustment data between SHIMA SEIKI knitting machines and design systems via a PC server.
Files can be uploaded and downloaded to and from the knitting machines connected to the server. It can also upload data to several machines that perform the same job, allowing the production manager to upload only the required data to specified machines, preventing mistakes.
From the knitting machine, the machine operator can access folders within the PC server as if accessing a floppy disk drive or USB interface. In addition, by modifying usernames and passwords individually and matching those with folders in the PC server, folders can be maintained on the server that are specialized for each machine.
